Welding jig for small-batch bicycle frames
UniversityMy final project: a fixture that holds a frame square while it is welded, so the thirtieth frame comes out lik...
Eight things I designed, built and measured during my degree, two internships and a student team. Each one with what I did on it and what it came to.
Eight projects from four years: coursework, two internships, a season with a student racing team and one built in my own workshop. Each entry says what I was responsible for and how it was checked.
My final project: a fixture that holds a frame square while it is welded, so the thirtieth frame comes out lik...
Four months instrumenting and running a rig that shook composite beams until they failed, then working out why...
A season with Team Meridian: 380 g of machined aluminium that has to hold a wheel on at speed and survive scru...
Six months on a shop floor. I timed a station 140 times, then built the fixture that took nearly a third off i...
A coursework part taken all the way to a real tool, which is where you find out what your CAD was hiding.
The second thing I built for Team Meridian, and the first with a driver's foot on it.
A small rig built to settle an argument in a lab group about which seal actually held.
Built in my own workshop for a friend who moves a market stall by bicycle, then tested until I trusted it.